Line for bottling carrot-based puree juices into bottles - capacity up to 5,000 bottles/h - 0.33 l in Siemyśl, West Pomeranian, Poland

Dimensions:
* Total length (station with one tank) – 2,480 mm;
* Total width – 1,300 mm;
* Total height – 2,100 mm.

Technical data:
* Station manufacturer – Tetra Pak, Lund, Sweden
* Main circulation pump:
- Manufacturer – Alfa-Laval, LKM A/S, Koding, Denmark;
- Type – 1.162 SSS 4 kW
* Year of production - 1995
* Heat exchanger:
- Alfa-Laval
- Type – M6-MFM
- Year of production – 1995
- Max. Working pressure – 10 bar
* Control cabinet with full automation;
* Control – Alfa-Laval SattCon05 Slimline controller;
* Distribution of control via valve island to pneumatically controlled valves;
* Water tanks:
- Quantity – 2 pcs.
- Tank dimensions – 980mm x 1,200mm x 990mm
- Tank volume – approx. 1,100 l
* Mixing pumps:
- Producer – BRAN+LUEBBE, Germany;
- Type – DS 200/144
- Efficiency – 200l/h
- Max. working pressure – 10 bar.
* Cleaning agent tank:
- Dimensions - height 1,610, diameter - 480 mm;
- Volume – approx. 180 liters.

2. Clean water tank for rinsing – capacity 1,000 l;

Rectangular stainless steel tank with mixer, insulating jacket and coil, capacity 1,057 l

External dimensions:
* Length – 1,180 mm;
* Width – 1,180 mm;
* Height – 1,600 mm.

Internal dimensions:
* Length – 885 mm;
* Width – 885 mm;
* Height – 1,350 mm.

Technical data:
Total capacity – 1,057 l.

II. Line for syrup preparation and juice preparation and pasteurization;

3. Syrup tank with mixer;
Stainless steel boiler with coil for heating or cooling mixed raw material

Dimensions:
* Total width - 1,500 mm;
* Total height - 2,400 mm.

Technical data:
* Weight - 540 kg;
* Total capacity of the boiler - 1.85 m3;
* Boiler working capacity - 1.3 m3;
* Type TZA 33 Spomasz Pleszew;
* Propeller mixer;
* Mixer drive - engine - 1.5kW - 950 U/min;
* Working pressure of steam in the coil - 3 atm;
* Oval-conical bottom - bottom drain.

4. Blending tank;
Storage and process tank with a slow-speed frame mixer and a heating and cooling jacket with thermal insulation, capacity 2,500 liters

Dimensions:
* Diameter - Ø 1.670 mm;
* Height - 2,700 mm.

Internal dimensions of the tank:
* Diameter - Ø 1,400 mm;
* Depth - 1,800 mm.

Technical data:
* Capacity - 2,500 l;
* Frame mixer, slow speed;
* Upper hatch;
* Sloping bottom;
* Bottom drain valve
* Water connection to the heating and cooling jacket - threaded pipe

5. Buffer tank with mixer – capacity 4000 l;

Horizontal tank type FK-40, capacity 4,000 l

Dimensions:
* Total length - 2,460 mm;
* Total height - 2,300 mm;
* Tank diameter - 1,750 mm.

Technical data:
* Capacity - 4,000 l;
* Power of the engine driving the mixer reducer - 0.6 kW - 1,440 U/min;
* Weight - 1,060 kg

6. Tubular pasteurizer;

Tubular pasteurizer - "WPA 8"
It is used to heat (sterilize) purees and concentrates vegetables and fruits at a temperature of 40 - 90 ° C.

Technical data:
* Working steam pressure - 1.5 atm;
* Steam temperature - 126 °C;
* Process temperature - 95 °C;
* Steam demand - 200 - 300 kg/h;
* Capacity of the intermediate tank - 630 dm3;
* Capacity of the pressure space - 130 dm3;
* Capacity - 1,500 kg/h;
* Net weight - 815 kg;
* Weight during operation - 1,450 kg;
* Parts in contact with the product - acid-resistant steel;
* Other parts - carbon steel.

Purpose and diameter of the stubs in the drawing above:
* Product feed - 50 mm;
* Steam exhaust - 25 mm;
* Condensate drain - 25 mm.

7. Tubular Container:
Tubular holder – stainless steel

Dimensions
* Length - 1.530 mm;
* Width - 380 mm;
* Total height - 1,400 mm;
* Working height - 1.030 mm.

Technical data:
* Throughput - 10,000 l/h;
* Capacity - 77 or 87 l;
* Hold time - 31.6 s;
* Type - RH 25;
* Year of production - 1983 or 1986;
* 8 levels of pipes with a diameter of 65 mm;

8. Deaerator;
Tiltable deaerator

Dimensions:
* Total cross-section of the deaerator - Ø 800 mm;
* Height - 1,750 mm.

Technical characteristics:
* Vacuum - max. 960 hPa;
* Working vacuum - 200 - 300 hPa;
* Capacity - 5,000 l/h;
* Working volume of the tank - 270 l;
* Cooling water flow - 200 l/h;
* Lamp supply voltage - 24 V;
* Power supply - 1.5 kW;
* Max. degassing temperature - 80 °C.

9. Homogenizer;
Homogenizer "Rannie" Homo - Mic

Dimensions:
* Length - 1,380 mm;
* Width - 860 mm;
* Height - 1,200 mm.

Technical data:
* Engine:
- Power - 11 kW;
- Revolutions - 970 U/min;
* Working pressure - up to 250 atm;
* Capacity - up to 2.5 tons.

10. Pumps - 3 pcs;
"GA13" pump

Dimensions:
* Length – 450 mm;
* Width – 300 mm;
* Height – 370 mm.

Technical data:
* Engine power - 1 kW - 2,900 U/min;
* Capacity - 16,000 l/h.

III. Juice bottling line and package forming and packaging line
11. Bottle washer;
Washing of closed packaging (cans, jars, cups, etc.) with drying

Dimensions:
* Total length - 3.050 mm;
* Total width - 1,180 mm;
* Total height - 2,100 mm.

Technical data:
* Tape width - 200 mm;
* Smooth regulation of belt speed;
* Made of: completely stainless steel.

12. Steam bottle heating device;
Dimensions:
* Total length: 2,800 mm;
* Total width: 700 mm;
* Total height: 1,700 mm.

Technical data:
* Entry/exit gate light: 330mm/190mm;
* Mains water connection;
* Width-adjustable conveyor with two V-belts;
* Conveyor drive – gear motor;
* Water circulation pump;
* Mesh filter;
*Steam water heating.

13. Juice filling machine for bottles;
"LAB 4" bottling machine
The machine is used for pouring food products, e.g. milk, concentrated juices, purees, etc. for bottles or containers with a capacity of 250, 500, 1000 cm³.

Dimensions:
* Length - 1,400 mm;
* Width - 1,100 mm;
* Height - 2.060 - 2.120 mm.

Technical data:
* Capacity adjustment range - 1,800 - 3,600 bottles/hour;
* Number of pourers - 10;
* Packing machine drive - electric motor;
* Power W=0.75 kW;
* N = 1,400 U/min;
* Capacity of filled bottles - 250, 500, 1,000 cm³.

14. Capping machine;
Jar closing machine "TWIST-OFF" type ZSG-1, "TREPKO" (UNIPAK)

Dimensions:
* Total length - 2,800 mm;
* Width - total - 1.050 mm;
* Total height - 2,260 mm.

Technical data:
* Operating capacity - 3,500 - 7,000 pcs/h;
* Jar diameter range - 50-130 mm;
* Jar height range - 60-250 mm;
* Lid diameter range - 52-94 mm;
* Weight - approx. 1,000 kg;
* Power supply - 220V/380V - 50 Hz - 1.87 kW;
* Steam demand - 30-50 kg/h;
* Steam pressure - 0.2 - 0.4 MPa;
* Water demand - 100 l/h.

15. Spray pasteurizer;
Immersion and spray pasteurizer - "NIKO"

Dimensions:
* Total length - 9,500 mm;
* Working length - 9.000 mm;
* Working width of the belt - 1.165 mm;
* Total width of the belt - 1,240 mm;
* Total width of the pasteurizer without the feeding and receiving conveyor - 1,600 mm;
* Total width with feeding and receiving conveyor - 2,400 mm;
* Height of the pasteurizer without the gear motor - 1,500 mm + 700 mm height of the gear motor.

Technical data:
* Steam power - open system;
* Steam demand at start-up - 400 - 500 kg/h;
* Steam demand during operation - 200 - 600 kg/h;
* Thermoregulation of steam supply with simultaneous control of water temperature;
* Pasteurizer tank capacity - approx. 3,000 l;
* Smooth regulation of belt speed;
* Pre-heating and pre-cooling spray pump - engine - power 2.2 kW - 1.440
* U/min;
* Pasteurization spray pump - engine - power 2.2 kW - 1,440 U/min;
* Belt drive motor with smooth speed control - power 0.25 kW - 680 U/min, output speed
* - 0.6-3.3 U/min;
* Loading belt drive motor - power 0.55 kW - 1,440 U/min. (belt speed
* constant);
* Unloading belt drive motor - power 0.55 kW - 1,440 U/min. (belt speed
* constant);
* Efficiency for 0.9l jars - 1,200 pcs/h (with a 30-minute total pasteurization process);
* Has 4 sections;
* Preheating section - 600 mm - spray.
* Proper pasteurization section - 5,000 mm - spraying and immersion;
* Pre-cooling section - 2,100 mm - spray;
* Cooling section - 650 mm - spraying with well water or externally cooled water;
* Passive zone at the entrance - 290 mm;
* Passive zone at the exit - 360 mm.

16. Bottle dryer;
DRYING TUNNEL TS 800/3/ST for packaging after washing, e.g. canned food in cans, jars, etc.

Dimensions:
* Length – 3,460 mm;
* Width – 1,450 mm;
* Height – 1,700 mm.

Technical data:
* Producer - POLIMET Zbigniew Polit, Tywonia, Poland;
* Year of production - 2019;
*No. serial - 2092019-TS8-3;
* Tape width – 800 mm;
* Tape length – 3,450 mm;
*Stainless steel wire braided tape;
* Belt driven by gear motor;
* Controlled belt speed – 0.5 – 10 m/s;
* Length of the heating zone – 2,530 mm;
* Heating zone divided into 3 independent zones;
* Each zone is separately controlled and powered from a separate phase;
* Air duct with ventilation spigot and valve along the furnace;
* Power supply – 3 x 230 V;
* Power consumption – 15 kW;
* Maximum operating temperature – 180 ̊C.

17. Labeling machine;
Automatic labeling machine - "ECA 06"
The machine is used to apply labels to cylindrical containers such as bottles, jars, cans, etc.

Dimensions:
* Length - 2.500 mm;
* Width - 900 mm;
* Height - 1,170 - 1,320 mm;

Technical data:
* Manufacturer - PZL Świdnik;
* Type - ECA 06;
* Height of the apron conveyor belt from the ground - 950 - 1,100 mm;
* Efficiency - 3,000, 4,000, 6,000 packs/h;
* Packaging diameter - min. 50 - 100 mm, up to 90 mm - gluing all around;
* Gluing height from the bottom of the package - 5 mm;
* Label length - 70 - 290 mm;
* Electric motor - SF 90 S4; 1.1 kW, 1,415 U/min.
* No. - 1381;
* Weight - 512 kg.

18. Package forming and wrapping unit;
BAT-FORUM machine for forming into packets and foiling.

Dimensions:
* Width – 2,400 mm;
* Depth – 1,550 mm;
* Height – 2,100 mm.

Technical data:
* Producer – BAT FORUM, POLAND
* The current equipment allows the creation of a package with the following parameters:
* Number of rows of containers – 3;
* Max. package width – 230 mm;
* Maximum package height – 345 mm;
* Maximum package length – 400 mm,
* Width of the belt feeding containers – 250 mm;
* Feeding belt design - modular, made of plastic
* Length of the heating cut-off strip – 700 mm;
* Length of the lower and upper foil feeding rolls – 770 mm;
* 2 foil feed roller drives and 2 conveyor drives - total power approx. 1 kW
* Actuators moving the package onto the heating strip, moving the heating strip and pressing - pneumatic;
* Adjustment of the width, length and height of the package - manual;
* Control – electronic;
* Execution:
- Frame – painted carbon steel;
- Covers – painted carbon steel, stainless steel;
- Partitions separating containers into rows - stainless steel;
- Covers for the foiling chamber - plexiglass and lacquered carbon steel strainers.

19. Package shrink tunnel;
Dimensions:
* Width: 970 mm;
* Length: 3.000 mm;
* Height: 1.680 mm;

Technical data:
* Polish production
* Heating chamber length - 1,100 mm;
* Heating chamber entrance height - 398 mm;
* Total width of the heating chamber inlet - 595 mm;
* Width of the installed stainless tape – 530 mm;
* Belt feed speed regulated by an ABB inverter
* Bottom, top and side heaters
* Convection fans: lower and upper (power 0.06 kW)
* Cooling fan: horizontal with adjustable flow direction.
* Made of: frame – carbon steel, housing – stainless steel.

20. Pallet wrapper;
"GEMA" pallet wrapper

Dimensions:
* Total length: 2,400 mm;
* Total width: 1,500 mm;
* Total height: 3,200 mm.

Technical data:
* Diameter of the pallet platform: 1,500 mm