Double decker roll forming machine in Nepal in Nepal
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Specifications
- Condition
- new
- Stock number
- 43266
- Dual profiles
- Two separate forming sections (decks) in a single machine to produce different profiles.
- Compact design
- Space-saving structure, as the machine stacks profiles vertically.
- Quick changeover
- Operators can quickly switch between profiles, reducing downtime and enhancing productivity.
- Automation capabilities
- Equipped with PLC control for precision and ease of use.
- Safety
- Includes protective guards and emergency stop buttons for enhanced safety.
- Upper and lower deck
- Two decks configured for different profile types.
- Frame material
- High-grade, reinforced steel for stability.
- Forming stations
- Varies based on profile complexity, typically between 12-20 stations per deck.
- Material compatibility
- Cold-rolled steel, galvanized steel, PPGI, aluminum (thickness 0.3-0.8mm).
- Sheet width
- Standard width (1000mm, 1200mm, or 1250mm) with adjustments based on customer needs.
- Profile height
- Varies with profile type; usually between 10-30mm.
- Material
- High-quality GCr15 steel, heat-treated for durability.
- Surface treatment
- Chrome-coated to resist wear and corrosion.
- Motor type
- Hydraulic or servo motor, depending on model.
- Main motor power
- 5.5-11kW for efficient operation.
- Hydraulic power
- 4kW for cutting and punching processes.
- Blade material
- Cr12 steel, hardened for long-term usage.
- Plc control
- Touchscreen interface for easy operation and precise control.
- Automation
- Programmable settings for cutting length, quantity, and profile switching.
- Forming speed
- 10-15 meters per minute (varies based on profile type and material thickness).
- Tolerance
- ±1.5mm for precise length cutting.
- Overall dimensions
- Approximately 8m (L) x 1.5m (W) x 1.4m (H) depending on the design.
- Weight
- 8-10 tons, depending on configuration and additional accessories.
- Stacker
- Automatic stacking system to organize finished sheets.
- Uncoiler
- Hydraulic uncoiler for efficient material feeding.
- Remote plc system
- Allows for remote troubleshooting and control.
- Embossing rollers
- For adding patterns to the sheets.
- Daily checks
- Ensure proper lubrication, clean the machine surface, and inspect rollers for wear.
- Category
- Bending & Forming in Nepal
- Subcategory
- Machinery
- Listing ID
- 99519192
Description
The Double Decker Roll Forming Machine is a versatile piece of equipment designed to produce two profiles on a single machine frame. With its unique structure, this machine offers cost savings, space efficiency, and flexibility for manufacturers who need multiple profiles in limited production spaces. Ideal for roofing sheet production, this dual-profile machine is popular in industries requiring high efficiency without sacrificing quality.
Machine Description
A Double Decker Roll Forming Machine combines the functionalities of two roll forming machines in one frame. It can produce two different profiles (typically trapezoidal and corrugated sheets) by switching between upper and lower decks. This machine is used widely in roofing and cladding production, where multiple sheet profiles are needed for various building projects. Its design eliminates the need for separate machines, saving production floor space and reducing the initial investment for manufacturers.
Key Features