Processing » Two-Roll Mills (Mixing Mills)

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Overview

Two-roll mills (mixing mills) are bench- to floor-mounted machines used to mix, mill and blend rubber, plastics and compounds. They consist of two counter-rotating heated rollers with adjustable gap and a motorized drive, allowing precise shearing and temperature control for dispersion and mastication. Common in rubber and polymer shops, they’re valued for simple operation, accessibility for manual feeding and trimming, and ability to handle a wide range of formulations and batch sizes.

FAQ

What should I inspect when buying a used two-roll mill?

Check roller surface condition, gap adjustment mechanism, drive gearbox, motor hours, heating/cooling function, electrical controls, and maintenance records for repairs or wear.

How do I determine the right roll size and capacity?

Match roll diameter, roll width and nip gap to your batch volumes and compound viscosity. Review manufacturer specs and production rate expectations.

What are key considerations for shipping a two-roll mill?

Factor weight, dimensions, and center of gravity. Secure rollers, disconnect fluid lines, protect bearings and controls, and use a carrier experienced with heavy mixing equipment.

What routine maintenance keeps a mill reliable?

Regularly clean rolls, inspect bearings and gears, check lubrication, verify temperature controls, and keep gap calibration and safety guards in good condition.

Are spare parts and retrofits commonly available?

Yes for major brands—bearings, seals, heaters, thermocouples, and gearbox parts. Verify OEM support and availability of replacement rollers or modern control retrofits.