2012 Scm Integra System in Sesto Calende, Lombardy, Italy

-Table with motorized belts
-Automatic device for moving pieces from the buffer to the
loading surface of the moulder
* Piece length min: 450 mm max: 3200 mm
* Piece width min: 40 mm max: 230 mm
* Piece thickness min: 40 mm max: 120 mm
* Work cycles 10/min
* Chain advancement speed on the table: 7 m/min
* Loading table dimensions 2800 x 2150 mm

B) Automatic moulder mod. SUPERSET NT C 6
Position 1 = Planer Shaft
Position 2= 1st right vertical shaft
Position 3= 1st left vertical shaft
Position 4= 1st upper horizontal shaft
Position 5= 1st lower horizontal shaft
Position 6= Group for slat recovery
2500 mm entry level
Speed 6-36 m/min via inverter No. 1
- engine power 5.5 hp (4 kw)
Horizontal presser before the planer with pneumatic exclusion from the panel
Pneumatic exclusion from the control panel for the feed unit located before the planer shaft
Tandem advance group in front of the right vertical with rapid exclusion
Advance groups after the upper ones for reducing the towing distance from 620 mm to 450 mm
Input guide with bearings for automatic feeders
Electrical predisposition for the use of automatic loaders
Manual centralized lubrication
Pump for lubrication of the work surface with automatic drive
Setup for in-line integration with INTEGRA SYSTEM
- work surface raised to 970 mm
- traffic light at entrance
- piece counting
Independent electrical panel
POS. 1
High precision shaft
10 hp (7.5 kw) engine instead of 5.5 hp (4 kw)
Brake for engines from 5.5 hp (4 kw) to 10 hp (7.5 kw)
T-SET quick tool locking
-allows tool locking/unlocking with the simple use of a compressed air gun
POS. 2
High precision shaft
10 hp (7.5 kw) engine instead of 5.5 hp (4 kw)
Brake for engines from 5.5 hp (4 kw) to 10 hp (7.5 kw)
Vertical shaft with a useful length of 180 mm
T-SET quick tool locking
Electronic vertical positioning
POS. 3
High precision shaft
10 hp (7.5 kw) engine instead of 5.5 hp (4 kw)
Brake for engines from 5.5 hp (4 kw) to 10 hp (7.5 kw)
High precision shaft
Vertical shaft with a useful length of 180 mm
T-SET quick tool locking
Electronic horizontal positioning
POS. 4
High precision shaft
10 hp (7.5 kw) engine instead of 5.5 hp (4 kw)
Brake for engines from 5.5 hp (4 kw) to 10 hp (7.5 kw)
Rotation speed 8300 rpm
T-SET quick tool locking
Electronic vertical positioning
POS. 5
High precision shaft
10 hp (7.5 kw) engine instead of 5.5 hp (4 kw)
Brake for engines from 5.5 hp (4 kw) to 10 hp (7.5 kw)
Rotation speed 8300 rpm
T-SET quick tool locking
POS. 6
Glass bead recovery group
Comprehends:
PRL allows the automatic transition from planing to function
recovery of the glazing bead and vice versa.
- operating group with shaft diameter 30 mm, length 30 mm
- electronic horizontal positioning
- electronic vertical positioning
- hardware and PLC modifications for axis management
- tandem exit and modified hood
second advancing group after the universal

C) Connection transfer
Transfer for receiving pieces from the moulder and automatic insertion into the Sotto Sopra DMC sander
Complete with lateral chute for unloading cut glass bead strips on the moulder.
Designed to manually load blind pieces with widths from 70 to 700 mm
Transfer consisting of:
- Motorized roller conveyor dim. 800 x 6000 mm
- Motorized belt table dim. 2700 x 6000 mm: complete with section equipped with pneumatic movement for
roller-belt piece transfer
- Motorized roller conveyor dim. 2800 x 1500 mm complete with motorized cross belt frame equipped with movement
vertical pneumatic belt-roller piece transfer. Transversal motorized guide for inserting pieces
Sander in ladder position.

D) Compact sanding calibration line SOTTO/SOPRA mod. SYSTEM BT44CC 1350 RRD + RRD
LOWER GROUPS MOD. B4C 1350 RRD
BASEMENT
* Fixed workpiece passage height at 900 mm from the ground
* Insertion of ribbons from the left side of the machine
* Main engines inside the base
ADVANCEMENT BENCH
* Motorized adjustment of the work surface with two-speed gear motor
* Rear rubber-coated carpet drive roller
* Device for automatic centering of the conveyor belt
* Input safety microswitch for excess thickness
* Useful working widths 1350 mm
* Min. thickness and max. workable 3 ÷ 170 mm
* Feed speed from 3.5 to 18 m/min
OPERATING GROUPS
* Belt oscillation with electronic control
* Automatic disc brakes for quick stopping of groupsets
PRESSURE SETS
* Inlet grooved rubber roller equipped with safety device to prevent pieces from returning
ELECTRICAL EQUIPMENT
* Automatic star/delta starting on the main engine
* Magnetothermic protections on motors
* Stabilized current power supply for electronic equipment
"Hydra V-Pad" CONTROL PANEL
* PLC terminal with color LCD display"
* Touch screen functionality
* Graphic display of the machine configuration
* Machine management from touch screen, manually or through 120 configurable work programs
by the user
* Engagement/disengagement in working position and timing of the roller groups
* Management and control of the belt advancement speed
* Management and control of the working thickness
* Automatic sequential start-up of the main engines
* Activation and control of the timing of the belt cleaning blowers
* Management of the windowed pieces recognition program
* Machine operation report (working hours/on hours)
* Management of machine failure alarms and fault diagnosis on the electronic boards
* Management of machines in compact line configuration
EMERGENCIES / SAFETY
* Hand protection strap at entry of pieces
* Front and rear emergency mushroom switch
* Lockable main switch
* Automatic emergency stop of the machine in case of:
- breakage of the abrasive belt
- non-tensioned abrasive belt
- lateral exit of the abrasive belt
- opening of the access doors to the operating groups
- lack of compressed air
- motor overload

SY B4C 1350* CARRYING BASE *
* Control panel on the machine
1st OPERATING GROUP “R”
R-CL 1350 * Calibrator/sanding roller assembly
The group is equipped with:
* Adjustment of the working position of the roller with indicator and pre-selection memory of the abrasive belt grain
* Automatic disc brake for stopping the sanding belt in case of emergency
* Automatic oscillation of the abrasive belt via electronic system
* Abrasive belt rotating in the opposite direction to the advancement
- Development of abrasive belt 1900 mm
R250 Roller diameter 250 mm
R85 85 sh rubber coated calibrator roller with abrasive belt speed of 24 m/sec
Pneumatic ON/OFF of the roller made with a pneumatic activation cylinder complete with micrometric adjustment
of the position of the roller depending on the thickness of the abrasive belt
Oscillating blower for cleaning the longitudinal abrasive belt
The device is equipped with:
- Operation of the swing with electronic system
- Timed intervention activated directly by the piece being processed
- Filter and pressure regulator
11 kW (15 HP) motor

2nd OPERATING GROUP “R”
R-CL 1350 * Calibrator/sanding roller assembly
The group is equipped with:
* Adjustment of the working position of the roller with indicator and pre-selection memory of the abrasive belt grain
* Automatic disc brake for stopping the sanding belt in case of emergency
* Automatic oscillation of the abrasive belt via electronic system
* Abrasive belt rotating in the opposite direction to the advancement
- Development of abrasive belt 1900 mm
R250 Roller diameter 250 mm
R65 65 sh rubber coated calibrator/sander roller with abrasive belt speed of 18 m/sec
Pneumatic ON/OFF of the roller made with a pneumatic activation cylinder complete with adjustment
micrometric of the position of the roller as a function of the thickness of the abrasive belt
Oscillating blower for cleaning the longitudinal abrasive belt
The device is equipped with:
- Operation of the swing with electronic system
- Timed intervention activated directly by the piece being processed
- Filter and pressure regulator
11 kW (15 HP) motor

3rd OPERATING GROUP “D”
DP 4/16 1350* TRANSLATING PLANETARY GROUP WITH 4 HEADS
ROTARY ABRASIVE BRUSH HOLDER
Prepared for housing 16 brush discs with a diameter of 125 mm.
SI/8/125 * Set of 16 rotary discs with a diameter of 125 mm
SI/8/125 * Complementary set of 16 discs with a diameter of 125 mm
Electronic auto-set of the "DP 4/16" group for work positioning managed by the Hydra V-Pad electronic control

4th OPERATING GROUP “b”
GS/200 1350 * BRUSH ASSEMBLY
The device is equipped with:
- Dust extraction hood
- Adjustment of the working position of the roller
- Rubberized pressure roller at entry and exit
Cleaning roller with a diameter of 200 mm in Tampico
1.1 kW (1.5 HP) main motor

· PRESSERS
GP/M-E Pressure group with rubberized rollers and tip at entry to the 1st roller group
GP/M-I Pressure group with rubberized rollers and intermediate tip between the 1st and 2nd roller group
GP/M-U Pressure group with rubberized rollers and tip exiting the 3rd roller group
· WORK PLAN
Carpet advancement with 3 kW inverter
60 sh rubber conveyor belt
· COMPACT IN-LINE MACHINE DEVICES
Machine in compact start-of-line version (lower/upper) with System T4C 1350 following. The entire compact line is
managed by a single "Hydra V-Pad" control panel and a single "PLC"
ELECTRONIC CONTROL
10.4" touch-screen monitor for Hydra V-Pad PLC X-20 control panel
Modular hardware structure for managing machine functions from the "Hydra" control panel.

UPPER GROUPS T4C 1350 RRD

BASEMENT
* Insertion of ribbons from the left side of the machine
* Main engines inside the base
ADVANCEMENT BENCH
* Motorized adjustment of the work surface with two-speed gear motor
* Rear rubber-coated carpet drive roller
* Automatic device for centering the conveyor belt
* Input safety microswitch for excess thickness
* Useful working width 1350 mm
* Min. thickness and max. workable 3 ÷ 170 mm
* Feed speed from 3.5 to 18 m/min
OPERATING GROUPS
* Belt oscillation with electronic control
* Automatic disc brakes for quick stopping of groupsets
PRESSURE SETS
* Inlet grooved rubber roller equipped with safety device to prevent pieces from returning
ELECTRICAL EQUIPMENT
* Automatic star/delta starting on main engines
* Magnetothermic protections on motors
* Stabilized current power supply for electronic equipment
EMERGENCIES / SAFETY
* Hand protection strap at entry of pieces
* Front and rear emergency mushroom switch
* Lockable main switch
* Automatic emergency stop of the machine in case of:
- breakage of the abrasive belt
- non-tensioned abrasive belt
- lateral exit of the abrasive belt
- opening of the access doors to the operating groups
- lack of compressed air
- motor overload
BASIC MACHINE
SY T5C 1350 * CARRYING BASE *
* Control panel on the machine

1st OPERATING GROUP “R”
R-CL 1350 * Calibrator/sanding roller assembly
The group is equipped with:
* Adjustment of the working position of the roller with indicator and pre-selection memory of the abrasive belt grain
* Automatic brake for stopping the sanding belt in case of emergency
* Automatic oscillation of the abrasive belt via electronic system
* Abrasive belt rotating in the opposite direction to the advancement
- Development of abrasive belt 1900 mm
R250 Roller diameter 250 mm
R85 85 sh rubber coated calibrator roller with abrasive belt speed of 24 m/sec
Pneumatic ON/OFF of the roller made with a pneumatic activation cylinder complete with adjustment
micrometric of the position of the roller as a function of the thickness of the abrasive belt
Oscillating blower for cleaning the longitudinal abrasive belt
The device is equipped with:
- Operation of the swing with electronic system
- Timed intervention activated directly by the piece being processed
- Filter and pressure regulator
11 kW (20 HP) motor

2nd OPERATING GROUP “R”
R-CL 1350 * Calibrator/sanding roller assembly
The group is equipped with:
* Adjustment of the working position of the roller with indicator and pre-selection memory of the abrasive belt grain
* Automatic brake for stopping the sanding belt in case of emergency
* Automatic oscillation of the abrasive belt via electronic system
* Abrasive belt rotating in the opposite direction to the advancement
- Development of abrasive belt 1900 mm
R250 Roller diameter 250 mm
R65 65 sh rubber coated calibrator/sander roller with abrasive belt speed of 18 m/sec
Pneumatic ON/OFF of the roller made with a pneumatic activation cylinder complete with adjustment
micrometric of the position of the roller as a function of the thickness of the abrasive belt
Oscillating blower for cleaning the longitudinal abrasive belt
The device is equipped with:
- Operation of the swing with electronic system
- Timed intervention activated directly by the piece being processed
- Filter and pressure regulator
11 kW (15 HP) motor

3rd OPERATING GROUP “D”
DP 4/16 1350* TRANSLATION GROUP WITH 4 ROTARY HEADS HOLDERING ABRASIVE BRUSHES
Prepared for housing 16 brush discs with a diameter of 125 mm.
SI/8/125 * Set of 16 rotary discs with a diameter of 125 mm
SI/8/125 * Complementary set of 16 discs diameter 125 mm
Electronic auto-set of the "DP 4/16" group for work positioning managed by the Hydra V-Pad electronic control

4th OPERATING GROUP “b”
GS/200 1350 * OUTPUT BRUSH UNIT
The device is equipped with:
- Dust extraction hood
- Adjustment of the working position of the roller
- Rubberized pressure roller at entry and exit
Cleaning roller with a diameter of 200 mm in Tampico
1.1 kW (1.5 HP) main motor
· PRESSERS
GP/M-E Pressure group with rubberized rollers and tip at entry to the 1st roller group
GP/M-I Pressure group with rubberized rollers and intermediate tip between the 1st and 2nd roller group
GP/M-U Pressure group with rubberized rollers exiting the 3rd roller group
· WORK PLAN
Carpet advancement with 3 kW inverter
60 sh rubber conveyor belt
· COMPACT IN-LINE MACHINE DEVICES
Machine in compact end-of-line version (lower/upper) with previous System B5C 1350. The entire compact line is
managed by a single "Hydra V-Pad" control panel and a single "PLC"
T4M base with worktop at a fixed height of 900 mm from the ground
Predisposition for vacuum top (perforated top and carpet) for 2 modules
Internal electric fan with 7.5 kW (10 HP) motor for 2 modules
N° 4 independent floating shelves to compensate for differences in material thickness

E) Connection transfer
Transfer for the transit of the pieces towards the automatic loader of the INTEGRA cell composed of:
- Motorized roller conveyor dim. 3800 x 1500 mm equipped with transverse belt frame for transferring pieces
rollers-belts
- Motorized roller conveyor dim. 4000 x 250 mm for sending solid pieces to Integra
- Motorized belt frame dim. 2400 x 1500 mm for sending panels to Integra
Predisposition for manual loading and unloading of solid wood pieces with lengths from 3200 to 6000 mm

F) Loading/unloading bridge
Loading and unloading bridge for work/processed pieces
Composed of :
- Pieces locking pliers
- electronic vertical positioning
- electronic longitudinal movement (loading/unloading benches and work surfaces)

G) Tenoning, profiling and drilling/milling center mod. Integrate
MACHINE COMPOSITION:
WORK PLAN
Each work surface is made up of clamps that allow the piece to be clamped according to its dimensions
itself and to be able to carry out tenoning, drilling/milling and profiling on five sides. At the end of
cycle an opposite gripper allows the exchange and processing of the sixth side. The system is double in order to be able to
accommodate two rows of pieces and, depending on the length (max 1450 mm), up to four pieces.
Easyset worktop (placed on one of the worktops)
Motorized table automatically managed by CNC. Allows automatic positioning of bars and clamps (or
suction cups) significantly reducing setup time. Ideal for processing pre-finished elements. Scrolling
of the motorized bars and suction cup holder plates takes place entirely on prismatic guides to guarantee a
high rigidity and obtain maximum finish.
AXIS MOVEMENT
brushless motors with digital drives
prismatic sliding guides with pre-loaded ball bearing slides on all axes (X - Y - Z).
X axis transmission with precision rack and pinion V max from 70 to 105 m/min
Y axis transmission with precision rack and pinion V max 130 m/min
Z axis transmission with ball screw-nut system V max 30 m/min
automatic centralized lubrication system managed by numerical control
VACUUM SYSTEM
vacuum pump flow rate 90 m3/h
UNITY OF GOVERNMENT
numerical control NUM
program memory 800 Kb
maintenance of the thermal balance of the electrical components of the control unit via air conditioner
PC OFFICE
Microsoft Windows XP operating system
17'' LCD monitor
Qwerty keyboard
CELERON 2.8 GHz microprocessor
80 GB hard disk
512 MB RAM memory
DVD-Rom player
network card
OPERATOR INTERFACE
Xilog Plus
- piece programming via graphic editor or free editor
- automatic execution of the program
- execution of multiple concatenated programs (MIX)
- execution of machine commands in manual mode (MDI)
- machine parameter configuration with password protection
- management of subroutines and user macros
- management of operator, diagnostic, run time and interactive messages
- file report (production, diagnostic)
- barcode management
- import of DXF files
- machining optimizer
- tool tooling management
- dynamic control of accelerations/decelerations
Workpiece dimensions
Max workable length. 3200 mm
* on the same plane up to 2x1450 mm
* using the two floors simultaneously (manual loading/unloading) 6,000 mm
Minimum length (internal tenon) 206 mm
Max piece height using Combiflex table 160 mm
Using Easyset 100 mm plane
Minimum piece height 30 mm
Max working width 220 mm
Minimum width 30 mm

MACHINE COMPOSITION:
Electrospindle HP 13 kW 7,000 rpm N. 2
● HSK F63E tool holder
● rotation speed 100-12000 rpm
● left and right rotation
● max. power 13 kW (16 Hp) at 7000 rpm (in continuous service S1)
● grease lubrication
● forced circulation liquid cooling with heat exchanger
N. 2 vector rotary axis - interpolating - with pneumatic users
Rotating axis managed by CNC with continuous 360° rotation for optimal execution of all those processes
such as drilling, blade cutting, horizontal milling and mortising which require the use of return heads
angular
- also special three-reference models with pneumatic users - oriented in different directions within the same
piece.
Adjustable chip conveyor for electrospindle and Prisma head
It allows optimal cleaning of the work area by directing the jet of chips towards the suction mouth
generated by the tool during milling.
N. 2 Prisma HP: 5-axis electrospindle HP 13 kW7,000 rpm electrospindle with HSK 63 E connection
- rotation speed 1000-18000 rpm
- left and right rotation
- max. power 13 kW at 7,000 rpm constant up to 18,000 rpm (in S1 service)
- grease lubrication
- forced circulation liquid cooling, with static inverter heat exchanger
No. 4 Rapid 48
Technical data:
● 48 stations (tool holders not included)
● distance between stations 104 mm
● maximum weight per tool 15 kg (with (centre of gravity up to 110 mm from the tool shaft stop)
● maximum weight on the warehouse 300 kg
- possibility of warehouse equipment:
- Variable depending on the tool diameter
- possibility of housing 2 tools on the same cone
BRC: drilling, milling and cutting unit No. 1
Features:
- Vector 360° rotary axis
- blade diameter 300 mm for max 100 mm cut
- N° 2 horizontal outlets for drilling
- N° 2 horizontal outlets for ER25 milling
-N° 1 vertical outlet for ER25 milling
- handle hole: 3 vertical outlets 21.5 mm center distance
- N° 2 vertical outlets 22 mm apart

FX worktop - MATIC - H=110
Motorized table automatically managed by CNC. Allows automatic positioning of bars and clamps (or
suction cups) significantly reducing setup time. Ideal for processing pre-finished elements. Scrolling
of the motorized bars and suction cup holder plates takes place entirely on prismatic guides to guarantee high
stiffness and obtain maximum finish.
Plan composition:
no. 2 fixed reference bars with 1 stop each.
no. 5 mobile bars complete with nr. 2 suction cup holder plates and nr. 1 bar by
reference each
nr.10 covers for suction cup holder plates
nr.10 suction cups

Laser and reference stop for SX bows
Reference stops H 110 N. 7
Nr. 1 additional lift H=110 N. 3
Additional Easyset clamp No. 10
Easyset additional clamp for short pieces No. 2
250 m3/h (5.5 kW) vacuum pump
Laser piece marking device
- vertical positioning of A.C.
- horizontal positioning A.C.
- rotation 0-180°

H) Connection transfer
Transfer for receiving the pieces from the Integra and unloading on the accumulation bench
Composed of :
N° 1 bench for parking machined pieces measuring 2500x 2000 mm
N° 1 a 300 x 3500 mm motorized roller section

I) Accumulation bench
Piece accumulation bench
N° 1 bench with motorized belts for parking machined pieces measuring 2500x 4500 mm